With the rapid development of China's packaging industry, as well as the expanding consumer demand for beauty preparations, dairy products, beverages and other products, Liquid filling machines are favoured by more and more manufacturers because of the ease of operation and efficient production. However, in the actual use of the process, some special circumstances always affect the Liquid filling machine.

(1) blistering and dripping.

If your Liquid filling machine is experiencing foaming or dripping problems, the likely problem is inadequate sealing. Dripping and foaming can waste liquid and result in significant product loss over time. Still, the problem can be solved by simply tightening the seal and ensuring that the valve does not leak after the filling process is complete or after the filling process is finished. However, foaming problems may require the use of submersible nozzles. Submersible nozzles in foam Liquid filling machine applications solve the foaming problem by reaching the bottom of the container during the filling process.

(2) Inaccurate filling level and time.

Another potential problem that can lead to product waste and overall inadequate liquid filling lines is inaccurate filling and timing. If the fill level is incorrect, this can lead to product spillage and waste or underfilling of the container leading to the excess product.

A common cause of inaccurate filling levels is a poor seal. Check for wear on the seal; if tightening does not work, the seal may need to be replaced. Gaskets may also be the source of filling level problems and low or high air pressure in the air hose. Routine maintenance checks for hose barbs and other parts that may be loose or allow air to enter the product passages can help you avoid this situation. Some machines may contain a touch screen that allows for filling adjustments based on product volume. Inaccurate timing is a problem that is usually solved by changing the operating settings rather than adjusting the machine hardware. Keep in mind the product's viscosity, which can also affect the volume fill setting.

(3) Power supply issues.

Unlike the previous problem, the lack of power is unrelated to the device itself. To solve power problems, you should take certain steps to ensure that you can avoid power surges and provide enough voltage that can flow evenly between your machines. Power surges can greatly impact your production line, potentially leading to a complete breakdown, resulting in a complete loss of productivity or, if they last long enough, product damage.

Ensure your facility has a backup generator and enough power to handle every equipment you introduce into your liquid filling line. This will help ensure your equipment runs efficiently and avoid potentially costly breakdowns.

These are special circumstances for some Liquid filling machine failures, and it is recommended that you get into the habit of regular maintenance checks for Liquid filling machines. If you need more detailed information, welcome to contact us!